Rotor hub bearing system

ABSTRACT

The bearing system is configured for treating and reacting dynamic loading within a rotor hub of rotorcraft. The bearing system includes an outer member having a plurality of alternating outer elastomeric layers and shim layers. The outer member has an inboard surface configured for bonding to an inboard bearing support, and the outer member has an outboard surface configured for bonding to an outboard bearing support. The bearing system has an inner member bonded to an interior surface of the outer member. The inner member can include a rigid inner core, as well as a plurality of elastomeric layers and shim layers configured to react torsional movements of the rotor blade.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No.14/805,159, filed 21 Jul. 2015, titled “Rotor Hub Bearing System,” whichissued on 20 Feb. 2018 under U.S. Pat. No. 9,896,198, which is adivisional of U.S. application Ser. No. 13/296,974, filed 15 Nov. 2011,titled “Rotor Hub Bearing System,” which issued on 21 Jul. 2015 underU.S. Pat. No. 9,085,357, all of which are hereby incorporated byreference for all purposes as if fully set forth herein.

BACKGROUND Technical Field

The present application relates to a bearing system for a rotor hub.

Description of Related Art

Rotorcraft can include one or more elastomeric bearings located in therotor hub for reacting dynamic motions of the rotor blade. One suchspherical bearing can include an outer member having sphericallypositioned elastomeric and shim layers, surrounding a solid innermember. Such a bearing typically must be sized and configured with theouter member having a stiffness for treating all flapping motions,lead/lag motions, and torsional motions of the rotor blade. As such, thebearing size is typically determined by the most severe dynamic motionand can't be specifically tailored for more than one dynamic motion.

Hence, there is a need for an improved bearing that can be moreefficiently sized and specifically tailored in accordance with predicteddynamic motions.

DESCRIPTION OF THE DRAWINGS

The novel features believed characteristic of the system of the presentapplication are set forth in the appended claims. However, the systemitself, as well as a preferred mode of use, and further objectives andadvantages thereof, will best be understood by reference to thefollowing detailed description when read in conjunction with theaccompanying drawings, wherein:

FIG. 1 is a side view of a rotorcraft having a main rotor hub with abearing system, according to an illustrative embodiment of the presentapplication;

FIG. 2 is a top sectional view of the main rotor hub, taken at sectionlines II-II in FIG. 1, according to the illustrative embodiment of thepresent application;

FIG. 3 is a cross-sectional view of the main rotor hub, taken fromsection lines III-III in FIG. 2, according to the illustrativeembodiment of the present application;

FIG. 4 is a top detail view of a bearing system of FIG. 3, according toan illustrative embodiment of the present application;

FIG. 5 is a cross-sectional view of the bearing system of FIG. 3, takenfrom section lines V-V in FIG. 4, according to the illustrativeembodiment of the present application;

FIG. 6 is a cross-sectional view of the main rotor hub, taken fromsection lines VI-VI in FIG. 2, according to the illustrative embodimentof the present application;

FIG. 7 is a top detail view of a bearing system of FIG. 6, according toan illustrative embodiment of the present application;

FIG. 8 is a cross-sectional view of the bearing system of FIG. 6, takenfrom section lines VIII-VIII in FIG. 7, according to the illustrativeembodiment of the present application;

FIG. 9 is a cross-sectional view of the main rotor hub, taken fromsection lines IX-IX in FIG. 2, according to the illustrative embodimentof the present application;

FIG. 10 is a top detail view of a bearing system of FIG. 9, according toan illustrative embodiment of the present application;

FIG. 11 is a cross-sectional view of the bearing system of FIG. 9, takenfrom section lines XI-XI in FIG. 10, according to the illustrativeembodiment of the present application;

FIG. 12 is a cross-sectional view of the main rotor hub, taken fromsection lines XII-XII in FIG. 2, according to the illustrativeembodiment of the present application;

FIG. 13 is a top detail view of a bearing system of FIG. 12, accordingto an illustrative embodiment of the present application; and

FIG. 14 is a cross-sectional view of the bearing system of FIG. 12,taken from section lines XIV-XIV in FIG. 13, according to theillustrative embodiment of the present application.

DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring to FIG. 1, an exemplary rotorcraft 101 is illustrated.Rotorcraft 101 includes a fuselage 103, a landing gear 105, a tailboom107, a main rotor hub 109, and a tail rotor hub 111. Main rotor hub 109is configured for engagement of a plurality of rotor blades 121. Duringoperation of rotorcraft 101, the pitch of each rotor blade 121 isselectively controlled in order to selectively control direction,thrust, and lift of rotorcraft 101.

Referring now also to FIGS. 2 and 3, main rotor hub 109 further includesrotor yokes 117 and rotor grips 115. Each rotor grip 115 is configuredfor receiving and coupling to a rotor blade 121. A propulsion systemprovides torque to a rotor mast 113. Stacked yokes 117 are coupled torotor mast 113 such that rotation of rotor mast 113 causes the yokes 117and rotor blades 121 to rotate about the rotor mast axis of rotation.

The operation of rotorcraft 101 results in a plurality of dynamic forcesthat rotor hub 109 is configured to react. Performance of rotorcraft 101can be optimized in part by the efficient reaction of the rotor dynamicforces. The dynamic rotor forces can be the source of vibration;however, optimized treatment of those dynamic forces can not only resultin a comfortable ride for the crew, but also allow the rotorcraftairframe to be designed and built more structurally efficient.

In the illustrated embodiment, main rotor hub 109 is configured as ahinge-less, soft-in-plane rotor hub. For example, rotor hub 109 does nothave a discreet flapping hinge; rather flapping of rotor blades 121 ispartially reacted by flexure regions in each yoke 117. Operation ofrotor hub 109 not only causes the aforementioned flapping motion,illustrated as a flapping motion 123, but also a lead/lag motion 125,and a torsional motion 127. Further, operation of rotor hub 109 createsa centrifugal force 131; the centrifugal force 131 being generated bythe rotating mass of each rotor blade 109.

A bearing system 301 is configured to treat and react the dynamic loadsof the centrifugal force 131, flapping motion 123, lead/lag motion 125,and torsional motion 127. Dynamic loads experienced by rotor blade 109are transferred from rotor blade 109 into rotor grip 115. An inboardbearing support 303 is rigidly coupled to rotor grip 115, while anoutboard bearing support 305 is rigidly coupled to rotor yoke 117. Rotoryoke 117 is rigidly coupled to rotor mast 113; as such, the bearingsystem 301 is configured to react dynamic movements of rotor blade 109relative to rotor yoke 117.

Referring now also to FIGS. 4 and 5, bearing system 301 is furtherillustrated. Bearing system 301 includes an outer member 307 and aninner member 309. Outer member 307 includes alternating bonded layers ofelastomeric members 313 and nonresilient shim members 315. Outer member307 includes an inboard exterior surface 311 that is bonded to inboardbearing support 303. Outer member 307 similarly includes an outboardexterior surface 317 that is bonded to outboard bearing support 305.Inboard exterior surface 311 and outboard exterior surface 317 arepreferably partial spherical surfaces that mate with the partialspherical surfaces of inboard bearing support 303 and outboard bearingsupport 305, respectively. Further, the interior surfaces of outermember 307 are bonded to inner member 309. One or more void spaces, suchas void spaces 329 and 331 may be used to tailor operational deformationof the elastomeric members.

In prior art rotor bearings, such as the bearing disclosed in U.S. Pat.No. 5,601,408, the inner member of the bearing is a solid member. Assuch, bearing 408′ must be sized and configured with the outer memberhaving a stiffness sufficient to treat all flapping motions, lead/lagmotions, and torsional motions. As such, bearing 408′ is typicallyconstrained by the most severe motion and can't be specifically tailoredfor more than one dynamic motion. It should be appreciated that furtherdistinctions exist between the system of the present application and thedisclosure of U.S. Pat. No. 5,601,408.

Referring again to FIGS. 3-5, inner member 309 includes an inboard conemember 323 and an outboard cone member 321, each cone member 321 and 323being bonded within a rigid inner core 319. Inner member 309 is bondedto outer member 307. Inboard cone member 323 and outboard cone member321 each include a plurality of alternating inner member elastomericlayers 325 and inner member shim layers 327 bonded together. Inner conemember 323 and outer cone member 321 are each symmetrically cone shaped,the geometry of each cone shape can be described as sweep or revolutionabout axis 129. Inner cone member 323 has a narrow portion and a wideportion, the wide portion being approximate the centerline of the innermember 309, with the narrow portion being approximate the inboardportion of inner member 309. Outboard cone member 321 has a narrowportion and wide portion, the wide portion being approximate thecenterline of the inner member 309, with the narrow portion beingapproximate the outboard portion of inner member 309. Cone members 321and 323 are located such that pitch change axis 129 forms a centerlinethrough a central axis of each cone member 321 and 323.

During operation of rotorcraft 101, bearing system 301 is configured totreat and react the dynamic loads of the centrifugal force 131, flappingmotion 123, lead/lag motion 125, and torsional motion 127. Theelastomeric layers have spring and damper characteristics that areexhibited when subjected to a deforming shearing motion. The elastomericlayers behave relatively rigid when subjected to a force normal to theshim surface. Inner cone member 323 and outer cone member 321 act nearlyrigid in response to centrifugal force 131, lead/lag motion 125, andflapping motion 123, due to the cone shaped geometries. However, innercone member 323 and outer cone member 321 will shear and deform inresponse to torsional motion 127. More specifically, torsional motion127 acts to resiliently deform inner member elastomeric layers 325between each shim layer 327 by a shearing force. Further, a selectivechange in the pitch of rotor blade 121 creates a rotational movementabout pitch change axis 129. The inner member 309 partially treatstorsional motion 127 by the elastic shearing deformation of elastomericlayers 325 in each cone member 321 and 323. Outer member 307 can besized with a stiffness tailored to treat lead/lag motion 125 andflapping motion 123, while inner member 309 can be tailored to providesupplemental torsional compliance and stiffness for torsional motion127. Such a configuration can reduce an overall size of bearing system301 that may otherwise have a larger diameter in order to providetorsional compliance. As such, the total torsional stiffness of bearingsystem 301 is a combination of the torsional stiffness contributionsfrom inner member 309 and outer member 307, thus allowing the totaltorsional stiffness to be tailored by tailoring the torsional stiffnessof inner member 309.

It should be appreciated that elastomeric layers can have spring anddampener characteristics that are configured to treat and react themotion or force that causes the deformation of the elastomeric layer. Toachieve such spring and damper characteristics, elastomeric layers havevisco-elastic properties. Exemplary elastomeric materials can include anatural or synthetic rubber. The shim layers can be formed of a rigidmaterial, such as a metal. An exemplary thickness of the elastomericlayers is 0.040 inch, while an exemplary thickness of a shim layer is0.025 inch. It should be appreciated that the exact material andthickness of each elastomeric and shim layers are implementationspecific.

Referring now to FIGS. 6-8, a bearing system 601 is illustrated. Bearingsystem 601 is substantially similar to bearing system 301 in form andfunction. However, bearing system 601 includes an inner member 609having a single cone member 623. Cone member 623 is symmetrically coneshaped, such that the geometry of the cone shape can be described assweep or revolution about axis 129. Cone member 623 has a narrow portionand a wide portion, the wide portion being located toward an outboardportion of inner member 609, with the narrow portion being approximatethe inboard portion of inner member 609.

Similar to bearing system 301, bearing system 601 has a cone member 623that acts nearly rigid in response to centrifugal force 131, lead/lagmotion 125, and flapping motion 123, due to the cone shaped geometry ofcone member 623. However, cone member 623 will shear and deform inresponse to torsional motion 127. More specifically, torsional motion127 acts to resiliently deform inner member elastomeric layers 325between each shim layer 327. Outer member 307 can be sized with astiffness tailored to treat lead/lag motion 125 and flapping motion 123,while inner member 609 can be tailored to provide a desired torsionalstiffness for torsional motion 127. Such a configuration can reduce anoverall size of bearing system 601 that may otherwise have a largerdiameter in order to provide torsional compliance. As such, the totaltorsional stiffness of bearing system 601 is a combination of thetorsional stiffness contributions from inner member 609 and outer member307, thus allowing the total torsional stiffness to be tailored bytailoring the torsional stiffness of inner member 609.

Referring now to FIGS. 9-11, a bearing system 901 is illustrated.Bearing system 901 includes an outer member 307 that is substantiallysimilar to that of bearing system 301. However, bearing system 901includes an inner member 909 having a journal bearing 923 preferablylocated in an inboard portion of inner member 909. Journal bearing 923includes alternating elastomeric layers 325 and shim layers 327 locatedin a cylindrical orientation through inner member 909. Journal bearing923 is cylinder shaped; the geometry of the cylinder shape can bedescribed as sweep or revolution about axis 129. Inner member 909 alsoincludes a flat bearing 925 having alternating elastomeric layers 325and shim layers 327 located in a vertical orientation through innermember 909. Flat bearing 925 is preferably located on a centerline ofinner member 909. Flat bearing 925 is toroidal shaped; the geometry ofthe toroidal shape can be described as a sweep or revolution about axis129. Inner member 909 further includes a rigid inner core 919 having anintegral spindle member 933 that extends within journal bearing 923.Rigid spindle member 933 is configured to transfer shear loads tojournal bearing 923. A void portion may be located between theintersections of flat bearing 925 and journal bearing 923.

The journal bearing 923 acts nearly rigid in response to lead/lag motion125 and flapping motion 123, due to the cylindrical shape of theelastomeric layers 325 and shim layers 327. However, journal bearing 923will shear and deform in response to torsional motion 127 since the axisof journal bearing 923 is coaxial with pitch change axis 129. The flatbearing 925 acts nearly rigid in response to centrifugal force 131,flapping motion 123, and lead/lag motion 125, due to the verticalorientations of the elastomeric layers 325 and shim layers 327. However,flat bearing 925 will shear and deform in response to torsional motion127. More specifically, torsional motion 127 acts to resiliently deformelastomeric layers 325 between each shim layer 327 in inner member 909.Outer member 307 can be sized with a stiffness tailored to treatlead/lag motion 125 and flapping motion 123, while inner member 909 canbe tailored to provide sufficient torsional stiffness for torsionalmotion 127. Such a configuration can reduce an overall size of bearingsystem 901 that may otherwise have a larger diameter in order to provideall of the necessary torsional compliance. As such, the total torsionalstiffness of bearing system 901 is a combination of the torsionalstiffness contributions from inner member 909 and outer member 307, thusallowing the total torsional stiffness to be tailored by tailoring thetorsional stiffness of inner member 909.

Referring now to FIGS. 12-14, a bearing system 1201 is illustrated.Bearing system 1201 is substantially similar to bearing system 901 inform and function. However, bearing system 1201 includes a rigid innercore 1219 having an integral spindle member 1233 within a journalbearing 1223, journal bearing 1223 being a mirror image of journalbearing 923 about a vertical centerline. Further, journal bearing 1223includes alternating elastomeric layers 325 and shim layers 327 locatedin a cylindrical orientation through inner member 1209. Similar tojournal bearing 923, journal bearing 1223 is cylinder shaped; thegeometry of the cylinder shape can be described as sweep or revolutionabout axis 129.

Similar to the journal bearing 923 in bearing system 901, journalbearing 1223 acts nearly rigid in response to lead/lag motion 125 andflapping motion 123, due to the cylindrical shape of the elastomericlayers 325 and shim layers 327. Further, journal bearings 923 and 1223will shear and deform in response to torsional motion 127. The flatbearing 925 acts nearly rigid in response to centrifugal force 131,flapping motion 123, and lead/lag motion 125, due to the verticalorientations of the elastomeric layers 325 and shim layers 327. However,flat bearing 925 will shear and deform in response to torsional motion127. More specifically, torsional motion 127 acts to resiliently deformelastomeric layers 325 between each shim layer 327 in inner member 1209.Outer member 307 can be sized with a stiffness tailored to treatlead/lag motion 125 and flapping motion 123, while inner member 1209 canbe tailored to provide a desired torsional stiffness for torsionalmotion 127. Such a configuration can reduce an overall size of bearingsystem 1201 that may otherwise have a larger diameter in order toprovide all of the necessary torsional compliance. As such, the totaltorsional stiffness of bearing system 1201 is a combination of thetorsional stiffness contributions from inner member 1209 and outermember 307, thus allowing the total torsional stiffness to be tailoredby tailoring the torsional stiffness of inner member 1209.

It should be appreciated that bearing systems 301, 601, 901, and 1209may each be installed so that the outboard portion is located inboard,such that the bearing is oriented in a 180° rotation around thecenterline axis. For example, bearing system 301 can be installed suchthat inboard exterior surface 311 bears against outboard bearing support305, while outboard exterior surface 317 bears against inboard bearingsupport 303.

The bearing system of the present application provides significantadvantages, including: 1) reducing the size of the bearing, 2)increasing the geometric efficiency of the bearing; 3) providing abearing with an inner member for tailoring the torsional stiffness ofthe bearing; and 4) reducing the total torsional spring rate of thebearing by having an inner member that adds torsional compliance,thereby reducing steady torsional loading and torsional loadingrequirements of structural parts in the rotor hub.

It is apparent that a system with significant advantages has beendescribed and illustrated. Although the system of the presentapplication is shown in a limited number of forms, it is not limited tojust these forms, but is amenable to various changes and modificationswithout departing from the spirit thereof.

The invention claimed is:
 1. A bearing system for an aircraft, thesystem comprising: an outer member having a plurality of alternatingouter elastomeric layers and shim layers, wherein the outer member hasan inboard surface configured for bonding to an inboard bearing support,and wherein the outer member has an outboard surface configured forbonding to an outboard bearing support; an inner member bonded to aninterior surface of the outer member, the inner member comprising: ainner core; a first journal bearing member having alternating innermember elastomeric layers and inner member shim layers; and a flatbearing member having inner member elastomeric layers and inner membershim layers; wherein the first journal bearing member and the first flatbearing are configured to provide torsional compliance.
 2. The systemaccording to claim 1, wherein the flat bearing member is centered on avertical centerline of the rigid inner core.
 3. The system according toclaim 1, wherein the first journal bearing member is offset from avertical centerline of the inner core.
 4. The system according to claim1, wherein the first journal bearing member is configured to be nearlyrigid in response to a flapping motion of the rotor blade.
 5. The systemaccording to claim 1, wherein the flat bearing member is configured tobe nearly rigid in response to a lead/lag motion of the rotor blade. 6.The system according to claim 1, wherein the flat bearing member andfirst journal bearing member are bonded in the inner core.
 7. The systemaccording to claim 1, wherein outboard bearing support is coupled to arotor yoke in a rotor hub, the rotor yoke having a flapping flexure forpartially treating flapping movements of the rotor blade.
 8. The systemaccording to claim 1, wherein the inboard bearing support is coupled toa rotor grip, the rotor grip configured for securing the rotor blade. 9.The system according to claim 1, the inner member further comprising: asecond journal bearing member also having alternating inner memberelastomeric layers and inner member shim layers.
 10. The systemaccording to claim 9, the inner member further comprising: a rigidspindle portion configured to transfer shear loads to the first journalbearing member and the second journal bearing member.
 11. A bearingsystem for an aircraft, the system comprising: an outer member having aplurality of alternating outer elastomeric layers and shim layers,wherein the outer member has an inboard surface configured for bondingto an inboard bearing support, and wherein the outer member has anoutboard surface configured for bonding to an outboard bearing support;an inner member bonded to an interior surface of the outer member, theinner member comprising: a inner core; a first journal bearing memberhaving alternating inner member elastomeric layers and inner member shimlayers; and a flat bearing member having inner member elastomeric layersand inner member shim layers; wherein the first journal bearing memberis offset from a vertical centerline of the inner core; and wherein thefirst journal bearing member and the first flat bearing are configuredto provide torsional compliance.
 12. The system according to claim 11,the inner member further comprising: a second journal bearing memberalso having alternating inner member elastomeric layers and inner membershim layers; wherein the second journal bearing member is mirroredacross a pitch change axis of the inner core from the first journalbearing member.
 13. The system according to claim 12, the inner memberfurther comprising: a third journal bearing member also havingalternating inner member elastomeric layers and inner member shimlayers; wherein the third journal bearing is mirrored across thevertical centerline of the inner core.
 14. The system according to claim13, the inner member further comprising: a fourth journal bearing memberalso having alternating inner member elastomeric layers and inner membershim layers; wherein the fourth journal bearing is mirrored across thevertical centerline of the inner core.
 15. The system according to claim12, the inner member further comprising: a rigid spindle portionconfigured to transfer shear loads to the first journal bearing memberand the second journal bearing member.
 16. The system according to claim14, the inner member further comprising: a rigid spindle portionconfigured to transfer shear loads to the third journal bearing memberand the fourth journal bearing member.